The whole operation on one screen, including what happens next
A digital twin is a model of your production or warehouse that keeps filling with real data. You do not just see that something broke, but what a faster line, a relocated machine, an extra shift or an order a third bigger would do. The scenario gets tried on a model where time is the cost, not money.
Why choose me?
What you get out of working together, beyond a working solution
Built on data you already have
A twin is not a project from scratch. It is a layer over the sensors, ERP, MES and WMS that already report something today. If the data is not there yet, the first step is sensors, not visualisation, and I will say so at the start rather than halfway through.
Simulate before you pay for it
What an extra shift, a different warehouse layout, a faster cycle or one machine going down would do. Try the change on the model and see where the bottleneck moves to, because it does not disappear. An investment decision then no longer rests on a hunch.
See where it actually jams up
Where stock piles up, where people wait for material, which step sets the pace for the whole line. On the model it is visible on one screen, instead of every supervisor knowing their own section and nobody knowing the whole.
Visualisation people actually read
A floor plan, a line schematic, a warehouse model, 3D where it earns its place. Not a table where the state only emerges after the fifth filter. Whoever looks at it should spot the problem before they have to ask.
One screen for management
Plan attainment, downtime, reject rates, warehouse throughput and consumption in one place, assembled from several systems. A management view that does not depend on someone gluing four exports together every Friday.
It grows section by section
It starts with one line, one hall or one warehouse. Once the model checks out against reality there, the next section gets added. A twin of the entire company as step one is the most expensive way to discover that the data does not add up.
Types of solutions
Choose the solution that best fits your needs
Production and line twin
Cycle time, downtime and bottlenecks over real data.
- Line schematic with the state of each machine
- Throughput, cycle time and downtime over time
- Simulating a cycle change or a machine outage
- Plan attainment against actuals
Warehouse and logistics twin
What sits where, and what gets moved for no reason.
- Warehouse model with slot and bay occupancy
- Aisle load, travel paths and handling times
- Simulating a different layout or higher volume
- Vehicle dwell time and dispatch throughput
Building and facility twin
Energy and site technology on a single model.
- Floor plan with equipment and its current state
- Energy consumption per area and over time
- The effect of a changed operating regime on consumption
- Input for planning site maintenance
Where to find me and where I work from
I am based in Prague and in Tálín near Písek. Consultations run online or in person. I work with clients across the Czech Republic and abroad.
Prague
Letňany and surroundings
Tálín near Písek
South Bohemia
Online
Czech Republic and worldwide
Frequently asked questions
Answers to the questions clients ask most often
How is this different from the Power BI dashboard we already have?
A dashboard shows what happened. A twin holds a model of the operation, so on top of the current state it can answer what-if questions: a different cycle time, a different layout, a missing machine. If a better report is all you need, I will say so and we will build a report. It is considerably cheaper and sometimes it is the whole requirement.
Do we need a 3D model or CAD documentation?
Not necessarily. Most of the value comes from a 2D floor plan or schematic, which can be drawn from a technical drawing or even from photos. 3D earns its place where space and height matter, typically in warehousing and handling. If you have CAD, it gets used; if not, it is not a prerequisite.
Our data lives in Excel and in the supervisors' heads. Is that workable?
It is workable as a start, but it is only fair to say a twin is only as good as the data beneath it. Excel and shift records are enough for a first model that shows bottlenecks. The moment it should answer continuously, it needs a continuous data feed, and that brings us back to sensors and connecting to ERP or MES.
How accurate is the simulation?
The model is first calibrated against a period you already know, and compared to see whether it produces what actually happened. Only once it matches is it worth trusting in scenarios. Accuracy is not an absolute number but a documented gap against reality, and you get that in writing.
What does it cost and how long does it take?
The first section takes weeks, and the price comes out of the audit that establishes the scope and the data sources. The bulk of the cost is usually not the visualisation but connecting and cleaning the data. That is why it starts with one section: you get both the price tag and the benefit on a small scope before deciding on the rest.
Who will run it?
You will, with documentation and source code, or I will under a monthly retainer. The honest part is that the model needs maintenance: the line changes, the product mix changes, the warehouse changes. An unmaintained twin will, within a year, be showing an operation that no longer exists.
Can the twin be connected to an AI assistant?
Yes, and it is a common second step. On top of the model you can put an assistant you question in plain language: where did we lose the most time yesterday, which machine has the most downtime per shift. The assistant reads the twin's data and answers with reference to specific values, not from memory.
Isn't this just a presentation for the board?
It can be, and that is the most common way to waste this kind of project. So for every twin we agree up front which decision it is meant to support and who will be looking at it. If no concrete decision turns up, my recommendation will be not to build it.
Want to see the operation as a whole rather than in pieces?
Tell me which decision in production or the warehouse you currently make blind. On a free intro call we will go through whether you have the data for it and what a first section of the twin would involve. Online or in person in Prague and South Bohemia.
Before I build anything, we go through your processes and I write up where AI pays off, how much it saves and what running it will cost. The audit fee is deducted from the project that follows.
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